Harley Negative Battery Terminal Melted

If there's not enough slack in the cables to reach it, you may have to disconnect the positive cable first. Appears battery was leaking, the positive battery terminal was beyond usable. Battery A positive post to Battery B negative post. The negative terminal connects to the chassis ground. This is typical for radio instructions, amplifier instructions, and MSD ignition system instructions. DON’T buy this brand from them. negative battery terminal. Cycle Terminal - We have Your wiring Needs. In order to ship Priority IATA imposed new Shipping Regulations regarding Lithium Batteries. From then on the load terminal will switch off below 11. These bikes will loosen everything that does not have Loctite on it. For the leads supplied with the. However Ford is claiming that my VIN is not part of the. It was actually the metal connector on the negative terminal that melted and dripped molten lead on to the battery. You should also make sure the other black clamp is connected to the bike’s frame and not the battery before attaching it to the car. 2008 suzuki bouledvard c90t, the battery terminals melted Hi, Nathan nice novella sounds like you have a battery negative cable issue you may want to inspect the ground to the frame or engine for a clean tight connection for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your. I took the cables loose before the post started melting. Battery cable replacement is a simple upgrade for your Harley-Davidson. Only two times I've ever seen that happen. The negative terminal is marked on the battery post with a -. I will try your solution and hope it. If you want to explore what's inside single-cell Li+ battery packs, look-up bq27000 gas gauge IC and associated application notes. Without a diode wired in series with the solar cell, a battery that is connected to the solar cell will backfeed electrical current into the cell and overheat the solar cell. This could melt a wrench and cause a fire. If you reverse battery polarity (going to negative earth), then these coils need to be connected with "CB" to the ignition switch and "SW" to the distributor points wire. Description. Then unplug the alternator and see if it goes out. I have a problem with the electrical system. I tried using stainless steel bolts last time but they don't last either. After noticing I had no power to the ski I looked at the battery and the positive terminal had been melted off. Activate the switch and. Its not a bolt on to the battery. Remove the bolt that holds the negative battery terminal in place. Remove fender tip assembly from the fender by removing the 2 lock nuts on the underside of the fender. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35. When it's cold, the starter draws 4-500 amps lots. Solutions for UPS and Power Inverter Problems. The only connection to a battery post negative should be to another battery negative, the vehicle chassis, and/or the engine block. Reconnected the two wire leads at the generator. Battery A negative post to starter solenoid terminal nearest front of tractor. While you can charge the battery when it's dead, a better choice is to use a trickle charger. STEP 7 Attach the ring terminal from the positive (RED) wire from the Fused Terminal Block to the positive side of the battery. Negative Terminal Resin Seal Melt Seal Glass Seal Positive Collector This battery is ideal for such long-term applications as power for electronic devices and electric power, water, and gas meters, and especially as a backup power source for memory ICs. It might only be a loose connection of the battery cable. (c) False. These are more no-brainers, as you only need to match the terminal markings to the battery posts. Battery terminal melted battery connection what do I look for? When I started my 2000 sportster-xl 1200, I smelled smoke and looked down, and my battery terminal were melting! My friends say there is a Short some where. Cycle Terminal - We have Your wiring Needs. Come to find out the cable going from the solenoid to the battery; melted at the terminal!. There is an ignition switch to turn the engine off!. Remember also that a short circuit could occur not just with the red and black jumpers cables touching together, but (assuming a negative earth system, ie. Often, the need to repair the terminal is due to a melted post, or other scenario that does not allow the power wires to be secured to the terminal. d) Install the black wire onto the negative terminal of your battery under the original ground. I'll be surprised if this is the culprit, but, you can disconnect the electrical plug from it, then try connecting the negative cable, again. I'm surprised to read that it is supposed to be installed on the neg terminal instead of the positive. If your system has the battery negative tied to earth/safety ground (or frame ground of a vehicle), then you want the switch in the positive leg. PIC 4 REFER TO WARNING -cont. If the battery is still in reasonable condition, it may be reconditioned for use, or its components will be extracted and melted down for use in the future. One summer (hot) night, I was running with lights and AC on. The negative and positive terminals are fully collapsible. November 16, 2014 : Followup from the Pelican Staff: Sounds like you set a fault or cleared an adaptation when the battery was disconnected. After a few minutes the voltage on the dead battery was up to around 6 volts and I was able to use the battery charger for the rest. Osculati Stainless Steel Splicing Terminal For 12mm Diameter Rope Cable Wire. So, figuring the battery was about 5 years old, had been hard to start for awhile, I replaced it. After thing cooed down, the only thing that I could see was the small lead coming off the positive terminal (regulator/rectifier lead, I think) had rubbed off it's insulation and grounded on the frame. BTW while baking soda is good, you'd better not get it into the battery. The Absorbed Glass Mat battery, popularly abbreviated to AGM battery is a type of lead-acid motorcycle battery. 1994 Mazda MX-5 Miata AIR BAG RESTRAINT SYSTEM 1994 ACCESSORIES/SAFETY EQUIPMENT Mazda Air Bags Microsoft. The passenger side fan should begin to run. NOTE: Realize that the "absolute ground" of the electrical system is not the battery negative terminal or the vehicle chassis, but is the case of the alternator itself. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket 1976 Harley-Davidson Super Glide Electric Start FXE Battery Accessories & motorcycle parts. Under rare conditions, the battery can melt, catch on fire, or even explode. The black wire (sense wire) gets connected to a switched (by the ignition switch) 12v power source, most often the brake light switch. 1 CAUTION. The socket is located on a panel on the bow. One summer (hot) night, I was running with lights and AC on. Maybe I shouldn't admit this, but I've also melted a negative battery post. +Battery terminal wire melted! If you cleaned the OE connector and sealed it with a battery terminal sealer it would be good for years and it would have outlasted the temporary terminal you. This would include the main power cable from the starter to the positive terminal and the ground cable from the negative terminal. Get enough amps flowing to a shorted starter (the motor assy) and the solenoid contacts will weld and not release when you release the ignition key. Order Battery Terminal - Universal for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. Its not a bolt on to the battery. 3 mercruiser in my 22' Starcraft, and at the end of last season she melted the negative terminal on my battery. In all cases where the negative lead has a direct current path through internal circuitry to any external conductors, which would include cabinet screws, enclosures, jacks, connectors, and wire leads, grounding the device negative lead to the negative battery or supply terminal can create hazardous conditions. fuse holder to the positive side of the battery. Poor quality terminals, loose terminals, or terminals of the wrong size can cause increased resistance in the connections. My favorite is the Optima brand. series to produce twelve volts. Is there a difference between negative and positive battery cable wire? I need to replace the negative and positive battery cables on my motorcycle battery. It was a combination of loose wires and dirty connections at the battery and starter. On some NICAD and NIMH batteries most of the cylinder part of the battery is part the negative terminal and only insulated by a thin piece of plastic sheet wrapped around it. This is an XTREME(r) Dry ABSORBED GLASS MAT (AGM) battery which is leak-proof regardless of battery mounting position. negative terminal The terminal of a battery or other voltage source that has more electrons than normal; electrons flow from the negative terminal through the external circuit to the positive terminal. Can you replace the entire cable, should be fairly short with the 4-8 guege wire going only to the starter below, plus probably a few wires branching off. The battery seems to continually drain, I go through at least 2 silinoids evey season and this last time I melted the negative terminal on the battery trying to start it. A battery can push a lot of current through any piece of metal. Safely disarm the ignition and crank the engine for a few seconds. What he said and I said plus keep in mind that positive and negative terminals are not the same, they are not interchangable as one is larger than the other. To know the difference between the negative and positive battery terminals and the negative and positive clamps of the jumper cables. The PL40 solar controller can measure and track a small load directly (without a shunt) when it is attached to the load terminal. Here's how I did it. My practice has been to put connectors on clean and tight, and to wipe down the battery and connectors with a clean dry rag when. When you receive this battery it may need to be charged. As goes the battery, so goes a bike's performance. Had the battery checked, and the bolts were loose. Voltage for the pack is 1 volt. The cast copper ends have lower resistance and don't melt when they get very hot like the cheap lead ones. What would cause this? I took the battery in and had it tested, and it tested bad. My 1979 International 175 Series C Loader was running great, had just moved many boulders and earth, the next startup melted the positive terminal of the first battery in a dual series lineup. After noticing I had no power to the ski I looked at the battery and the positive terminal had been melted off. I am no opposed to dropping 69 but Im a CBOA at heart so heres what I did. In less than a year the battery post basically melted. 5 Amp fused Battery Charging Harness with ring terminals that can attach to the battery screw terminals for easy connection, and a 7. next thing to try is replacing the starter, I guess. The two little attachments—one each for the positive and negative terminals—mount to any powersports battery with square bolt-in posts, providing space for up to six different accessory wires. A voltage drop can happen when there is a loose connection or corrosion on the battery terminals. I checked the turn signals, hazard switch, lights and had no response from anything. But I assume you had short from battery positive to battery negative, via the big thick wire that is bolted directly to the starter. But there's still power from the battery. I don't know what i was thinking. The positive cable should be put on first so if a wrench touches both the battery positive and some metal that would be ground if the negative cable was connected, there isn't a spark show! The ground terminal is a bit smaller than the positive. When you measure the voltage on a battery by putting the positive ohmmeter lead on the positive terminal and the negative lead on the negative terminal, you are actually measuring the voltage pressure between the two terminals. Some packs have 4 terminals: positive, negative, SDA. I’ll be checking all of the connections and grounds. Its not a bolt on to the battery. So, figuring the battery was about 5 years old, had been hard to start for awhile, I replaced it. Under rare conditions, the battery can melt, catch on fire, or even explode. I stalled the car to come to a stop and then turned the ignition but I don't think I left enough time for the system to cool down. 1 Dimensions: Dimensions of batteries when tested in accordance with Subparagraph 4. This is sometimes a long wiring run on a boat. Are there any suggestions to get a tighter connection without buying a whole new cable? (It is a dealer-only item and costs $250). On a collector car, just a battery disconnect is needed. Then, connect the black or negative voltmeter test lead to your battery's negative terminal. Do you have a meter? I would pull the negative from the battery and make sure you have a solid connection to the frame. STEP 11 Secure the wiring and connectors out of the way with the included cable ties. Make sure the positive post has a cover, or place a towel over it to avoid creating a spark. Checked the charging system and it was fine. negative battery terminal. Slip the ring terminal over the terminal on the bottom of the new starter motor. 0 Ah High-Performance Lithium Battery PCC680L For Porter-Cable PCC685L: $23. Both times that the melting happened, the motor was being run near full speed for a long period of time. Unknown to him the negative cable loosened when sliding the battery back into place. If the battery terminals have minor corrosion, just remove them and clean them and the battery posts with a wire brush. Melted battery terminal. Black, no power. First was when I had a car that one of the cables was too long and sat against the header, which melted through the insulation thus causing the cable to ground out and fry at the terminal causing a dead cell at the battery and melting the cable. Won't make that mistake again. Install the ring terminal (BK) on 69201637 harness (2) with the negative battery cable onto the negative terminal of the battery. The battery pack has positive and negative poles. There should be no voltage showing. I have a 2010 Sea Doo GTI SE 155 that I just replaced the battery for the summer. Can you replace the entire cable, should be fairly short with the 4-8 guege wire going only to the starter below, plus probably a few wires branching off. Suddenly smoke came from under the hood and one of the battery terminals. When a solar cell is deprived of light, it no longer generates DC power. com motorcycle batteries carries the very best in sealed AGM motorcycle batteries & standard type motorcycle batteries, including a large selection BMW motorcycle batteries, Honda motorcycle® batteries, Harley-Davidson® motorcycle batteries, Yamaha motorcycle batteries and all types of street motorcycles & off road motorcycles. Anything over. c) The Motor Armature is damaged or shortened, possibly from. Then you can connect the test light ground end to battery positive and put the probe on the other coil wire and crank it over. That's an excellent grounding point, because other than the negative battery post itself, it's the next closest (electrically close) point. I wanted to make sure the connections were tight on my battery and I started to tighten the positive terminal with the little wrench included in the toolkit and as I was making sure the little bolt was tight, LOTS of sparks flew (and crackling) and it scared the hell out of me. The ground wire (which is green on the Honda parts) will be connected directly to the negative (-) terminal of the battery. The purpose of this thread is to document the symptoms and experiences with ground problems. Browse a variety of battery cables and accessories at Battery Mart. Break the battery negative (–) connection by removing the hardware assembly from the negative battery terminal. My brother replaced his battery in his '06 Sporty. 8 or higher at the battery terminals the battery should be charging. If it doesn't, pull fuses until you find the one using power. Stator Failure: The motor, the frame, and everything metal on the motorcycle are tied to battery negative. This means there is an equal amount of current coming from the battery, possibly doing the same damage to an unseen wire. Three weeks later my I see my daughter and her friends pushing the cart home. Do not disassemble the battery, because the separator or gasket could be damaged, leading to distortion, leakage, overheating, explosion, or fire. Replaces the Corroded 6 awg cables. Check/clean all of the connections. OEM Style Japanese Motorcycle Wiring Terminals and Connectors for Yamaha, Kawasaki, Suzuki and Honda Motorcycles, from the 60's to the 90's. WARNING! Before re-connecting the battery cable, recheck all 3 of the. If the terminals are not clean …there’s a thin film of corrosion that’s formed on the clam. The connection must have been loose because the negative post melted the other day at startup. But the cables do bolt through an eye and the eye broke. I can absolutely guarantee that all of the wires were tight because of the first one. Everytime it does it resets my ecu and I have to reset my entire stereo, and then get to drive with the vdc and slip light on for a 100 miles. On a negative ground car, that is the negative terminal. Negative Terminal Resin Seal Melt Seal Glass Seal Positive Collector This battery is ideal for such long-term applications as power for electronic devices and electric power, water, and gas meters, and especially as a backup power source for memory ICs. Do not allow the positive and negative terminals to short-circuit. It doesnt matter if the positive is on first or negative. If you notice a whitish buildup on your battery terminal, either positive or negative, don't wait too long before seeking out diagnosis and battery repair in Houston, TX. Now the negative terminal on a different battery not only melted, it also melted a hole in the plastic battery cover and a big hole into the battery it self; I can actually see liquid through the hole. The negative battery cable was left in place on the battery post. Connect the negative (-) terminal of the battery to a clean, bare metal part of the frame. result in excessive voltage drop and may cause overheated wires and melted insulation. The battery is factory sealed and requires no topping up of any fluid. I tightened it down and rode off however my Speedo no longer worked. Then the wife and I took a road trip for dinner and the bike wouldnt start at all. Connect the red battery clamp of jumper cable to the vehicle’s positive (+) battery terminal and connect the black battery clamp of jumper cable to the vehicle’s negative (-) battery terminal. The second way of increasing Reserve Capacity is by replacing the existing car battery with a large, 12-volt deep cycle battery or two identical large six-volt deep cycle batteries connected in series (connect the positive terminal of Battery One to the negative terminal of Battery Two). Connect the Power Cables to the Battery: 1. What would cause this? I took the battery in and had it tested, and it tested bad. Note that on some distributorless ignition sys-tems, the simplest way to prevent the engine from starting during the ground test is to pull the fuel pump fuse. It looks horrible, but I flattened it out (used a grinder a rasp file would have looked better/flatter) drilled it and tapped it. But we cannot guarantee our negotiated rock bottom prices on Odyssey SAE Terminals - Set of Two will remain this low after November 3, 2019. The result can be a build up of corrosive material around the terminals, which inhibits the effective transmission of current from the battery to the electrical system of the car. He brought the bike to me and he didn't have spacers on the battery and wasn't getting good contact with the terminals. Using the same technique of connecting the positive terminal of one battery to the negative terminal of another you are, in effect, increasing the voltage while the amp hours remain the same. Sportster motorcycle performance Harley custom battery length ga 4 cables, stock stock cables, 4 Sportster battery length motorcycle ga Harley performance custom For Porter-Cable PCC685L 20V MAX 5. Battery cable replacement is a simple upgrade for your Harley-Davidson. Pictures will follow. If you reverse battery polarity (going to negative earth), then these coils need to be connected with "CB" to the ignition switch and "SW" to the distributor points wire. Osculati Stainless. Cycle Terminal - We have Your wiring Needs. It's safer to connect it to the chassis because then the spark that may form won't be near the battery. (c) False. Top post battery lead shim rebuilds and increases post size to create a secure connection between battery cable terminal and battery terminal. [Archive] [SOLVED] Fixing stripped battery terminal General. NOTE: Realize that the "absolute ground" of the electrical system is not the battery negative terminal or the vehicle chassis, but is the case of the alternator itself. Negative battery terminal positive battery terminal Starter solenoid Starter motor Oil pressure switch Transmission stud Overload circuit Connector Right rear turn signal — rear Tail and stop light Len rear turn signal Stop light switch Ignition coil 00000 Terminal Ignition circuit breaker Connector. If the negative battery cable is hot enough to melt, then somewhere there is an electrical connection from the positive post on the battery that is feeding the short. The load is from the continuous operation of appliances, such as an emmissions control unit, clock, security system, maintenance of radio station presets, etc. Positive is indicated by a (+) sign, the words "POS" and the color red; negative is marked by a (-) sign, the words "NEG" and the color black. If there's not enough slack in the cables to reach it, you may have to disconnect the positive cable first. The picture to the right shows a solid looking ground connector attached to the negative terminal of the battery. In most cases, the negative cable (or battery terminal cover) will be black while the positive cable (or battery terminal cover) will be red. Under rare conditions, the battery can melt, catch on fire, or even explode. How to Remove Corrosion from Car Battery. Negative side should pulse when you crankDisconnect both terminals and take a test light to check. Had the battery checked, and the bolts were loose. you will have a 3rd small gauge wire coming from the key switch and this goes to the small terminal on the solenoid. Tighted them up solved the issue for a few days. Forum discussion: I'll post pics tonite, but I wanted to get your take on how/why the positive terminal of my battery would be so hot, that you'd recoil in pain after having your finger on it for. Re: Starter turns when hooking up battery (key not in ignition) This is a picture of your igntion switch. The nickel and iron plates never dissolve into the electrolyte; they always remain in their solid metal form. There is a very small gap between the + & - near the + button. It is very easy to get a finger with a ring between the positive terminal of the battery and the body or frame of the car. Sk 100 - 2-020-10. 07 on the new battery which the instructions said it should be. An LFP battery definitely weighs less than a lead-acid type but the potential. Includes: 2/0 negative cable, battery to engine block. Testing the voltage at the battery is very simple. If the voltage drops below 10. Next, remove the terminal connections on the battery, beginning with the negative terminal cable first and then continuing to the positive terminal cable after that. After noticing I had no power to the ski I looked at the battery and the positive terminal had been melted off. I have the battery ground to the chassis <--this ground could be VWVortex. We can check total voltage drop in the starter circuit by connecting our postive meter lead to the positive battery post and the negative lead to the battery terminal stud on the starter and read the voltage while cranking the engine. You switch it onto the resistance or ohms range and with the ignition off measure between each connector and battery negative. Battery Capacity: 9. Apply a small amount of silicone dielectric grease to the terminals to prevent corrosion and arcing. Thus 1/2 of the electrical circuit is not making a good connection. Hooking up battery. And if the cable clamp is getting melted, then the battery post also is probably bad, and you'll have the same problem again and you'll have to replace the cable again and replace the battery. Got a jumper to "spark" the field terminal stud at the generator from the positive battery post. In addition to the larger 8ga wire leading from the positive battery terminal, there is a secondary wire, maybe 16ga, with a fuse connected to it. Terminals have insulated covers to prevent accidental contact from parts with opposing polarity. The battery cable coming from the positive terminal is melted. Loosen the nut that holds the terminal onto the negative post and lift the terminal off. o Applications not listed on the Ballistic website or using the EVO Battery as a main power source. Don't need a bad starter to have battery connection problems. If the wrench you are using to loosen or snug the negative terminal accidentally contacts something metal under the hood (like the strut tower or the battery hold down clamps) it does no harm, that terminal being at 'ground' potential already. It was there when after I charged the battery the first time. Install the ring terminal on the negative primary terminal of the ignition coil. I disconnected the negative cable from the battery, then used a volt meter-with the negative meter lead on the negative battery terminal, and the positive meter lead on the chassis. Won't make that mistake again. Otherwise a nice fire would have melted my you now what! I replaced the battery and the battery terminal without any further problem. He put in a new battery and still no start. The best way to find the battery is to measure the old battery currently in the bike and use our Select Battery by Size or Spec Page to try and find a replacement battery. I am no opposed to dropping 69 but Im a CBOA at heart so heres what I did. The load is from the continuous operation of appliances, such as an emmissions control unit, clock, security system, maintenance of radio station presets, etc. And everything was working fine, and it started right up. A battery that has been fully charged, rested, and tests between 12 and 12. If you reverse battery polarity (going to negative earth), then these coils need to be connected with "CB" to the ignition switch and "SW" to the distributor points wire. Quality requirements: 3. This would include the main power cable from the starter to the positive terminal and the ground cable from the negative terminal. IMO it was probably caused by a bad connection on the battery terminal. It's a Harley BT & I have 3 of them. While car batteries technically have the amperage to kill you, the voltage is a different story. The Problem - who ever put the last battery in seriously torqued in the positive terminal and it had some significant corrosion on it so I had to do a little cutting on the rubber cover and would have used a set of vise-grips if I could have found any. Today, over 99% of automotive and LTV applications, use the negative terminal of the battery as the ground. Slide the battery with the negative terminal up towards the bottom of the seat and into the battery tray. As I tried to start the car, I noticed the smell of hot electrics. Connect the positive terminal of the second battery to the negative terminal of the third, and continue connecting positive to negative until all batteries are connected. In other words you have to make sure that the voltage of the charger matches the voltage of the battery. The negative battery cable was left in place on the battery post. Install the ring terminal on the negative primary terminal of the ignition coil. Safety: Short circuit of batteries could generate excessive heat and possibly melt down the cables, causing injury to the User. My 99 V6 Cougar ran fine until about a month ago. Get the Source to the Boat’s Helm. That by itself shouldn’t prevent the car from starting now. Tonight, I wanted to take the wife out to dinner and tried starting my 2012 Fatboy Lo. Your question is a bit unclear but the negative terminal of car batteries has always been wired up as ground. Don't worry, just boil some hot water and slowly pour on that terminal. It's only my positive terminal that is becoming hot. 8 or higher at the battery terminals the battery should be charging. proper terminals and tight fitting boots. Page 1 of 2 - HELP! Battery cables are sparking and melting the contacts - posted in Virtual Mechanic: I installed new battery cables and battery and as soon as I touch one cable after the other is connected it sparks like crazy and starts melting the connections on the battery. right where the wires are soldered onto the battery), and again at the motor terminals (at full throttle), can help pinpoint losses in the system. But I thought the starter cranked slow and saw a little discoloration on the plastic cover of the battery, so I went ahead and removed the connector. It is very easy to get a finger with a ring between the positive terminal of the battery and the body or frame of the car. After a few minutes the voltage on the dead battery was up to around 6 volts and I was able to use the battery charger for the rest. A good stator will have infinite resistance to ground (open circuit or no continuity) from any of these terminals. Excellent Shock and vibration resistance-Maintenance Free-Increased cranking power over OEM batteries. I removed the battery cover to find that both of the terminals had melted. Had the battery checked, and the bolts were loose. I made the mistake of trying to adjust the starter wiring without disconnecting the battery. terminal of the battery is called the anode (+). I bought a battery cut off switch, primarily as protection against electrical fires. My golf cart came to a sudden halt. Follow these steps to test your battery: 1. In less than a year the battery post basically melted. Testing the voltage at the battery is very simple. Needless to say the bolt is pretty much destroyed. This means you'll need a crescent wrench, an adjustable wrench, vise pliers or a socket wrench. The car has no electricity anymore at all. Unless you happen to break down in front of the Harley Dealer, your options are limited to jump starting or having your bike towed. Note that on some distributorless ignition sys-tems, the simplest way to prevent the engine from starting during the ground test is to pull the fuel pump fuse. all in all it's pretty straight forward. 8D Deep Cycle Batteries are available with 2 types of terminals to fit your battery connection cables: AGM Heavy Equipment Battery for Sale San Diego. Gently remove the battery form the casing by hand and place it in a. We use high-quality tinned cast copper battery terminals with anti-corrosion bolts, quality standard lugs or plated heavy duty lugs. Do not connect the battery directly to wall outlets. Its not a bolt on to the battery. Bad ground, or the negative shorted somehow. Because of the voltage drop, more current was flowing through the connection. Do not immerse the battery in water. Upon investigation I found that this was a recall: NHTSA campaign #02V288000. Let it set for a few days so that it is not gassing from being charged. 3V I noticed something strange when I went to measure the battery. The negative terminal connects to the chassis ground. Keeping your car battery fully charged means your battery will have a longer lifespan and use energy more efficiently. This could cause distortion, leakage, overheating, explosion, or fire. com allow remote access to the battery for charging. The socket is located on a panel on the bow. Take the battery cables pos and neg loose and clean and tighten them. Southern Biker TV 169,129 views. Connect the positive terminal of the battery directly to the starter power lug, then connect the negative terminal to the tractor chassis or engine block. - PLUG AND PLAY TRAILER WIRING FOR HARLEY DAVIDSON INSTALLATION ROUTE THE 4-PIN CONNECTOR FROM. Do this by placing one probe on the battery grounding terminal, and the other probe on the battery grounding cable. to terminals. Old, frayed cable ends may have exposed wires, which will cause arcing to other metal parts, resulting in a melted battery terminal. Make sure the battery is fully charged, so we get a correct reading. Do you have a meter? I would pull the negative from the battery and make sure you have a solid connection to the frame. Melted battery Terminal, starter wiring confusion, HELP!? Hi everyone, me and a friend of mine just finished a clutch job on my 1983 944, and when we went to start her up, the positive battery terminal melted, and there was an unhealthy amount of smoke from the battery. 1 (2) T-27 Torx screws shared with the gauge cluster and a third T-27 Torx screw to remove the gauge cluster in step 7. Unless you happen to break down in front of the Harley Dealer, your options are limited to jump starting or having your bike towed. Top post battery lead shim rebuilds and increases post size to create a secure connection between battery cable terminal and battery terminal. Replaces the Corroded 6 awg cables. Worse is getting stuck somewhere on the road with battery trouble. as if there was no battery at all. Reconnected the two wire leads at the generator. Disconnect the negative battery cable before unplugging the connector at the Radio module. The battery should now be free to remove from the casing. I slide the battery out today to work on it again once I am in there checking connections the power comes back to the dash. Much more, and it will over charge the battery.